why 4-20mA? Why not from 0?

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Thread Starter

Mikey

Is there a technical problem to produce output start from 0 V or 0 A in any type of trasformer and transducer? Just want to know because the common products are usually with output starting from non-zero, like 4.
 
> Is there a technical problem to produce output start from 0 V or 0 A in any type of trasformer and transducer? Just want to know because the common products are usually with output starting from non-zero, like 4.<

The reason for a "live" zero value such as 4 mA or 1 volt is it allows one to see the difference between a 0 value, and a broken connection. This means if the loop is 4 - 20 mA, and the reading is 0 mA, there is something wrong with the instrument loop. If the reading is 4 mA, the loop is ine.
 
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This is a design feature and not a technical problem. These devices are designed to start output from 4 mA or 1 Volt so that one can differentiate between an open circuit and a live circuit. For example, you are getting 0 mA from a transmitter how sure you are about weather the 0 is coming because of a process condition or an open circuit or a device failure? On the other hand when you get 4mA from a transmitter you are sure that the control circuit is ok but the process condition is such that the transmitter is giving the lowest output.

With best regards,

Vikas
 
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James Ingraham

If it starts at 0, you can't tell if there is a wire breakage or missed connection. With 4 being the lowest, you automatically know when the device has been disconnected, as opposed to getting minimum value.

-James Ingraham
Sage Automation, Inc.
 
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Fernando Villamarim

It is very possible to use 0-20mA instead of the popular 4-20mA current loop. In fact, some process transducers do offer the option of working with 0-20mA. However, there are two distinct advantages of using 4-20mA: First, as the output current generated by the transducer is allways flowing, one can easily setup an alarm system by monitoring the current. If there's no current flowing in the loop, then the loop is open somewhere or the sensor is bad. The second advantage concerns with the signal-to-noise ratio (S/N)of your measurement: Suppose you have, say, 100mV of 60Hz noise pickup, or high frequency pickup, in your loop. If the loop is 0-20mA (or, say, 0-5V in case the transducer generates an output voltage instead of current), them at 0mA the interference level could be quite significant for your particular application, and sometimes is hard to eliminate. Now, if the loop starts with 4mA, the S/N would be much better and noise filtering, if required, much simplified. Finally, computer-based data acquisition systems can be programmed to take into consideration the current off-set (4mA) coming out from your process transducers and adjust your measurement scale accordingly.
 
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Daniel Chartier

Hello;
If you use an offset in transmission levels (4-20 mA, 1-5 Volts) you have an inbuilt wire break detection. Any 0 value signal indicates incorrect or defective wiring. Which can be useful, no? There is nothing stopping you from using 020 mA or 0-5 V if you wish.
Hope this helps,
Daniel Chartier
 
There is no technical problem to produce output start from 0 V or 0 A & there are many of them but if you will use 4-20Ma you can measure the sensor itself and also you can measure that the sensor cable is broken or no connected !
 
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0-20 mA is an option in most PLC IO cards, but the biggest reason for starting at a non-zero value is for instrument failure detection. If the value is less than 4 mA, the instrument could be out of calibration or have bad electronics. At zero, the instrument could be powered down/dead or the loop could be open. A lot of instruments also fail to 25 mA to indicate a problem.

Andrew Ward
[email protected]
 
Hi,
The reason why 4 to 20 mA is because in some applications, a wire break in the signal is very critical. If you start at zero, there is no way the controller can distinguish between a true zero signal and a wire break condition !!!
 
excuse for my english, it is not my first language; it is for security
the devices with 4-20ma is connected e.g to a plc , the variable is temperature, in the wire there are 4 m.a to the "min value" when the wire is broken this measure will be lower than 4 m.a.
the plc detect this condition.
 
Hello mikey
I know 1 reason for this:
Cheking signal line is important in process control.We must check line for open circute conditin.If you have minimum current in your line
(like 4ma),you shure that your line is live.If use
0ma set,is there any diffrent between zero condition and open circute?

Biekasan
 
This subject was brought up a few month ago on this forum. Search the PLC Archive for 4-20 mA.

Good Luck
Jcblanch
 
The 4mA gives a positive indication for Zero.
0mA therefore equates to lost signal.
0-4mA allows for underrange indication in some equipment.
system is therefore easier to fault find.
 
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Roland Lilja

Hi,
No there is no technical problem! But the main reason for using 4-20 mA instead of 0-20 mA is that you can detect a broken circuit by reading a value less than 4 mA. Usually PLCs are generating an alarm if the messuerd curent is lover than 4 mA
The same goes for 0-10 V.

Regards
Roland Lilja
 
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Sanjay Sheth

This is likely to prevent your analog inputs from seeing random noise in the system of a few millivolts/milliamps etc.
 
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Marc Le Douarain

I think that the reason for starting from 4 instead of 0, is that a 0 mA measure means an error : link/captor broken... But perhaps there is another reason?
 
4..20 mA is the accepted standard for two-wire transmitters. One wire provides the power, the other sends back the signal.
The 4mA is what the electronics in the transmitter "lives" of. It also provides you with a simple way of testing if the transmitter is alive (signal less than 3mA = bad).

If the transmitter is a 3 or 4-wire, it can have any desirable range (0..20mA, -20..+20mA, 0..10V, -10..+10V etc.).
But as the 4..20mA range is so common, even most 3 and 4-wire transmitters conform to that range.

One good advice: If you read 4..20mA in a PLC analog input, allways choose 0..20mA range for the input. Do not use a 4..20mA input range, or the PLC automatically generates "underrange" alarms (most PLC's do that) even if the signal barely touches 3.99mA.
 
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Bill Clemons

Zero output can be interpreted as an open loop condition. So, 4-20 mA signaling can use zero output to determine an error condition.

If the system can tolerate zero signal (and many do), the open loop error (nuisance) can be programmed/configured around.
 
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Frank Guardabascio

The correct definition for the 4-20 signal is "elevated zero". With an elevated zero, the signal link can distinguish between a correct connection and an open line. If voltage is used, it is not possible to distinguish betwnn zero volts and an open loop
 
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Joe Jansen/ENGR/HQ/KEMET/US

Check the archives, as this is another question that comes up about every 3 to 6 months....

The technical reason is that by starting at 4mA, you can:

1. Power the device from the 4 mA present, if it is small enough.
2. More importantly, if you get a 0mA reading, you know that there is a fault somewhere in the line, as opposed to simply having a 0 level.

--Joe Jansen
 
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